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Knowledge Base |
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What
is the preferred tank geometry for mixing vessel? |
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Various geometrical shapes
are used for process and storage vessels. For
small volume with sufficient liquid height,
conical bottom is preferred. But collection
of solid particles at bottom will be a problem.
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Mixing also difficult with conical bottom. Flat bottom tanks are easy to fabricate and widely used in industries especially for large tanks. The tanks could be either cylindrical or square/rectangular.
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Cylindrical tanks with dished
end are ideal for mixing vessel. Height to diameter
ratio shall be max. 1.2. Larger ratio calls for
multiple impeller, longer shaft and bottom bearing.
Smaller ratio will require larger impeller and
larger torque.
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What
is the role of baffles? |
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Baffles are necessary to create
enough turbulence for mixing and guiding the
liquid flow in the tank. Without baffles, liquid
mass will swirl around forming vortex with little
or no mixing.
Impeller power consumption is depending on baffles. Minimum three numbers of baffles
are recommended. Off center or angular mounting of agitator can minimize vortexing
and create semi baffled condition.
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When
can we use Variable speed drive for Agitators? |
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Variable speed
is recommended
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If same
vessel is used for different process |
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In case
of variation in mixing volume |
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If the
process demands different degree of mixing
during reaction |
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If raw materials are low viscous but viscosity changes during process ( e.g.;polymerization)
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Can
we change the direction of rotation of agitator? |
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No; The flow pattern of some
impellers changes if direction of rotation is
changed.
Power consumption also may vary with change
in direction of rotation. Please follow the
manufacturer's recommendation.
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Can
we use same agitator for different application? |
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No; Agitators are designed
for specific process condition, liquid characteristics
and vessel geometry .In case of change in any
of the above parameters, please contact the
manufacturer.
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Can
CeeconsTM India help in basic engineering of mixing
process and vessel design? |
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Certainly. CeeconsTM India can
render basic engineering service for your mixing
problems free of cost without any obligation.
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When
can we use "Static Mixer"? |
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Static mixer is basically in
line mixer incorporated in a pipe line. There
are no moving parts. Carefully designed mixing
elements divide the flow, mix the constituents
and reverse the flow at each element ensuring
uniform mixing.
Static mixers are used where one or more streams
are to be mixed in a pipe.
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Post your
question on ' Mixing' to CeeconsTM India for quick
reply. |
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